Volvo Truck Service Repair Manual,EWD

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Disassembling, Overhauling and Inspection

Electrical parts, carburetor

Heating exchanger, exhaust pipe, oil filter

Oil cooler, sea water pump

Circulation pump, belt pulley, marking the timing belt

Belt tensioner, intermediate pulley, camshaft pulley

Sealing flange, flywheel cover

Vibration damper, intermediate shaft

Camshaft

Cylinder head valves

Valve seats, guides, springs, pushers

Flywheel, sealing 

Lubricating oil pump, pistons, crankshaft

Cylinders, pistons, connecting rods, crankshaft

Fuel pump, oil cooler, lubricating oil pump

Heat exchanger, carburetor, flywheel cover

Important information

Specifications 

Special tools 

Group 21 Engine assembly  (Work wilh engine in-car, replacement of engine)

Group 22 Lubricating System

Group 23 Fuel System

Group 25 Intake and exhaust systems 

Group 26 Cooling system

Group 27 Engine controls

Appendix"A"Fault tracing

VOLVO D13 ENGINE

DETROIT DIESEL SERIES 60 ENGINE

DDEC VI SYSTEM

HARNESSES

ENGINE OVERVIEW

DDEC VI SENSORS

PREVOST INSTALLED SENSORS

MOTOR CONTROL MODULE (MCM)

COMMON POWERTRAIN CONTROLLER (CPC)

DDEC VI DIAGNOSTICS

Diagnostic system 

 Check Engine Telltale Light (AWL)

 Stop Engine Warning Light (RSL)

 Stop Engine Override Switch (SEO)

 Diagnostic Data Link (DDL) Connectors

READING DIAGNOSTIC CODES – FLASHING LIGHT METHOD

DDEC VI CPC DIAGNOSTIC CODES LIST

DDEC VI MCM DIAGNOSTIC CODES LIST 

ENGINE OIL LEVEL 

ENGINE OIL AND FILTER CHANGE 

RECOMMENDED ENGINE OIL TYPE

POWER PLANT ASSEMBLY REMOVAL

POWER PLANT ASSY. INSTALLATION

JAKE BRAKE

ENGINE MOUNTS

ELECTRONIC FOOT PEDAL ASSEMBLY (EFPA) & THROTTLE POSITION SENSOR

ENGINE TROUBLESHOOTING GUIDE

SPECIFICATIONS

SERIES 60 ENGINE

VOLVO D13 ENGINE


Service intervals

• Oil and fluid volumes

• Oil grade and viscosity

• Filters and filter inserts

• Charge regulator

• Chassis lubrication, cab lubrication and grease quality

• Drive belts (multiple grooved belts)

• Air drier

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