Toyota Forklift Service Repair Manual

Toyota Forklift Service Repair Manual

Workshop manuals, service manuals, repair manuals, parts, technical documentation and parts catalogs. 

WIRING DIAGRAM

Note for operators and mechanics 

Before starting operation 

Caution Labels 

The main components

Driving controls and dashboard 

Measuring instruments 

Switches and levers 

Body Components

Pre-operational inspection 

Before placing a vehicle in a garage 

Weekly Maintenance 

Independent maintenance 

Checking the fuel tank 

Frame serial number 

How to read the nameplate 

Lubrication Scheme 

Periodic maintenance 

Periodic replacement table

Toyota 

Liquefied petroleum gas device (optional)

Switches

LPG tank and related parts

Operation of forklifts operating in the CIS 

Regulator Maintenance

Inspection and maintenance of LPG forklifts

Lubrication and coolant 

Engine Specifications 

Mast specifications and rated loads 

Wheels and tires 

Periodic Maintenance Chart 

Operational data 

Overall dimensions of the vehicle 

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EXTERIOR VIEWS

BOLT STRENGTH TYPE IDENTIFICATION METHOD 

VEHICLE MODEL

TIGHTENING TORQUE TABLE 

FRAME NUMBER

PRECOAT BOLTS

HOW TO USE THIS MANUAL 

EXPLANATION METHOD 

TERMINOLOGY 

ABBREVIATIONS

HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE

WIRE ROPE SUSPENSION ANGLE LIST 

SI UNITS 

OPERATIONAL TIPS 

SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE

JACK-UP POINT

HOISTING THE VEHICLE

COMPONENTS WEIGHT 

CAUTION FOR TOWING

RECOMMENDED LUBRICANT QUANTITY & TYPES 

ATENTIVE POINTS ON SAS

CIRCUIT TESTER 

LUBRICATION CHART

STANDARD BOLT & NUT TIGHTENING TORQUE

PERIODIC MAINTENANCE 

PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS .

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Toyota 7 Series Forklift Lubrication Schemes

(For 48V 600A or more, 80V 370 - 470AH)

TAP LAYOUT

TRANSFORMER ASSY

REMOVAL~INSPECTION*INSTALLATION

Removal Procedure

1 Disconnect the battery plug.

2 Remove the seat stand.

3 Remove the louver and transformer cover.

4 Remove the battery plug bracket.

5 Disconnect the CN61. CN68 connector.

6 Remove the transformer ASSY set bolts.

7 Remove the transformer ASSY by hoisting it. [Point I]

Installation Procedure

The installation procedure is the reverse of the removal procedure.

OFF-VEHICLE CHARGER

WIRING DIAGRAM

TROUBLESHOOTING

Estimated cause 1. Short circuit of MSch

Inspection method (1) MSch coil continuity inspection Measurement terminals: A, and A,

Standard OK: Several hundred R NG: Abnormally low resistance

Corrective action MSch replacement