Toyota Forklift Service Repair Manual

Toyota Forklift Service Repair Manual

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WIRING DIAGRAM

EXTERIOR VIEWS

BOLT STRENGTH TYPE IDENTIFICATION METHOD 

VEHICLE MODEL

TIGHTENING TORQUE TABLE 

FRAME NUMBER

PRECOAT BOLTS

HOW TO USE THIS MANUAL 

EXPLANATION METHOD 

TERMINOLOGY 

ABBREVIATIONS

HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE

WIRE ROPE SUSPENSION ANGLE LIST 

SI UNITS 

OPERATIONAL TIPS 

SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE

JACK-UP POINT

HOISTING THE VEHICLE

COMPONENTS WEIGHT 

CAUTION FOR TOWING

RECOMMENDED LUBRICANT QUANTITY & TYPES 

ATENTIVE POINTS ON SAS

CIRCUIT TESTER 

LUBRICATION CHART

STANDARD BOLT & NUT TIGHTENING TORQUE

PERIODIC MAINTENANCE 

PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS .

Toyota 7 Series Forklift Lubrication Schemes


WIRING DIAGRAM

(For 48V 600A or more, 80V 370 - 470AH)

TAP LAYOUT

TRANSFORMER ASSY

REMOVAL~INSPECTION*INSTALLATION


Removal Procedure

1 Disconnect the battery plug.

2 Remove the seat stand.

3 Remove the louver and transformer cover.

4 Remove the battery plug bracket.

5 Disconnect the CN61. CN68 connector.

6 Remove the transformer ASSY set bolts.

7 Remove the transformer ASSY by hoisting it. [Point I]

Installation Procedure

The installation procedure is the reverse of the removal procedure.

OFF-VEHICLE CHARGER

WIRING DIAGRAM

TROUBLESHOOTING

Estimated cause 1. Short circuit of MSch

Inspection method (1) MSch coil continuity inspection Measurement terminals: A, and A,

Standard OK: Several hundred R NG: Abnormally low resistance

Corrective action MSch replacement

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