Toyota Forklift Service Repair Manual
Workshop manuals, service manuals, repair manuals, parts, technical documentation and parts catalogs.
Note for operators and mechanics
Before starting operation
The main components
Driving controls and dashboard
Switches and levers
Before placing a vehicle in a garage
Checking the fuel tank
Frame serial number
How to read the nameplate
Periodic replacement table
Liquefied petroleum gas device (optional)
LPG tank and related parts
Operation of forklifts operating in the CIS
Inspection and maintenance of LPG forklifts
Lubrication and coolant
Mast specifications and rated loads
Wheels and tires
Periodic Maintenance Chart
Overall dimensions of the vehicle
BOLT STRENGTH TYPE IDENTIFICATION METHOD
TIGHTENING TORQUE TABLE
HOW TO USE THIS MANUAL
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE
HOISTING THE VEHICLE
CAUTION FOR TOWING
RECOMMENDED LUBRICANT QUANTITY & TYPES
ATENTIVE POINTS ON SAS
STANDARD BOLT & NUT TIGHTENING TORQUE
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS .
Toyota 7 Series Forklift Lubrication Schemes
(For 48V 600A or more, 80V 370 - 470AH)
1 Disconnect the battery plug.
2 Remove the seat stand.
3 Remove the louver and transformer cover.
4 Remove the battery plug bracket.
5 Disconnect the CN61. CN68 connector.
6 Remove the transformer ASSY set bolts.
7 Remove the transformer ASSY by hoisting it. [Point I]
The installation procedure is the reverse of the removal procedure.
Estimated cause 1. Short circuit of MSch
Inspection method (1) MSch coil continuity inspection Measurement terminals: A, and A,
Standard OK: Several hundred R NG: Abnormally low resistance
Corrective action MSch replacement
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