Allison Transmission Service & Repair Manuals

Allison Transmission Service Manuals

Download
Allison Transmission 5000, 6000, 8000, 9
Adobe Acrobat Document 12.4 MB
Download
Allison Transmission 4000 B500 Series 4K
Adobe Acrobat Document 6.5 MB
Download
Allison 1000-2000 Series Service Manual.
Adobe Acrobat Document 11.8 MB
Download
TS3989RU GEN4.pdf
Adobe Acrobat Document 37.7 MB

TABLE OF CONTENTS

PREVENTIVE MAINTENANCE

2–1 PERIODIC INSPECTION AND CARE 

2–2 IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL

2–3 TRANSMISSION FLUID TEST 

2–4 KEEPING FLUID CLEAN 

2–5 FLUID RECOMMENDATIONS

2–6 TRANSMISSION FLUID AND FILTER CHANGE INTERVALS 

2–7 TRANSMISSION FLUID CONTAMINATION 

2–8 TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE

2–9 FLUID LEAK DIAGNOSIS 

2–10 BREATHER 

2–11 TROUBLESHOOTING

2–12 TRANSMISSION STALL TEST AND NEUTRAL COOL-DOWN

CHECK 

REMOVING TRANSMISSION

3–1 DRAINING TRANSMISSION

3–2 DISCONNECTING CONTROLS 

3–3 UNCOUPLING FROM DRIVELINE, ENGINE, AND VEHICLE 

3–4 REMOVING THE TRANSMISSION 

3–5 REMOVING OUTPUT FLANGE OR YOKE

TRANSMISSION PREPARATION

4–1 INSPECTING INPUT COMPONENTS 

4–2 INSTALLING OUTPUT FLANGE OR YOKE 

4–3 INSTALLING PTO

4–4 INSTALLING FILL TUBE AND SEAL 

4–5 INSPECTING PLUGS AND OPENINGS

PREPARING VEHICLE FOR TRANSMISSION INSTALLATION

5–1 ENGINE, TRANSMISSION ADAPTATION REQUIREMENTS 

5–2 CHECKING FLEXPLATE DRIVE ASSEMBLY

5–3 CHASSIS AND DRIVELINE INSPECTION

5–4 COOLER, FILTER, AND LINES 

5–5 INSPECTING CONTROLS 

INSTALLING TRANSMISSION INTO VEHICLE

6–1 HANDLING

6–2 MOUNTING TO ENGINE

6–3 INSTALLING TRANSMISSION MOUNTING COMPONENTS

6–4 COUPLING TO DRIVELINE

6–5 CONNECTING OUTPUT RETARDER ACCUMULATOR 

6–6 CONNECTING POWER TAKEOFF CONTROLS 

6–7 CONNECTING PARKING BRAKE CONTROL 

6–8 CONNECTING COOLER 

6–9 CONNECTING ELECTRICAL COMPONENTS

6–10 CONNECTING SPEEDOMETER DRIVE 

6–11 FILLING HYDRAULIC SYSTEM 

6–12 INSTALLATION INSPECTION LIST

INSPECTIONS AND ADJUSTMENTS

7–1 INSTALLATION INSPECTION LIST

7–2 ROAD TEST AND VEHICLE OPERATION INSPECTION LIST

CUSTOMER SERVICE

8–1 OWNER ASSISTANCE

8–2 SERVICE LITERATURE 

Allison 1000 and 2000 Product Families Troubleshooting Manual Download

Allison 1000 and 2000 Series Error codes List Download

Allison 1000,2000 series error code list Download

Allison DOC 7.0 PC Service Tools – User Guide PDF Download

Allison Electronic Controls Troubleshooting Manual Download

Allison TROUBLESHOOTING Codes Manual PDF Download

Allison 3000-4000 Series Troubleshooting Manual Download

Allison – Shift Selector – Operator and Diagnostic Trouble Code manual Download

Allison 3000,4000 series error code list Download

Allison 30004000 series error code list – download PDF manual Download

Allison Troubleshooting Manual GEN4 Download

Allison TS2973EN Troubleshooting Manual PDF Download

Shift Selector – Operator and Diagnostic Trouble Code manual Download

Comments: 2
  • #2

    Larry Snyder (Monday, 24 August 2020 01:15)

    Reading of fluid level hot no reading reading cold at the full marks? How can that be?

  • #1

    Steve (Friday, 17 July 2020 18:08)

    Where can I download a manual for removing an Allison 4000 transmission. You can email me at dmsjramos@sbcglobal.net.
    Thank you