Allison Transmission Service Manuals
TABLE OF CONTENTS
PREVENTIVE MAINTENANCE
2–1 PERIODIC INSPECTION AND CARE
2–2 IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL
2–3 TRANSMISSION FLUID TEST
2–4 KEEPING FLUID CLEAN
2–5 FLUID RECOMMENDATIONS
2–6 TRANSMISSION FLUID AND FILTER CHANGE INTERVALS
2–7 TRANSMISSION FLUID CONTAMINATION
2–8 TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE
2–9 FLUID LEAK DIAGNOSIS
2–10 BREATHER
2–11 TROUBLESHOOTING
2–12 TRANSMISSION STALL TEST AND NEUTRAL COOL-DOWN
CHECK
REMOVING TRANSMISSION
3–1 DRAINING TRANSMISSION
3–2 DISCONNECTING CONTROLS
3–3 UNCOUPLING FROM DRIVELINE, ENGINE, AND VEHICLE
3–4 REMOVING THE TRANSMISSION
3–5 REMOVING OUTPUT FLANGE OR YOKE
TRANSMISSION PREPARATION
4–1 INSPECTING INPUT COMPONENTS
4–2 INSTALLING OUTPUT FLANGE OR YOKE
4–3 INSTALLING PTO
4–4 INSTALLING FILL TUBE AND SEAL
4–5 INSPECTING PLUGS AND OPENINGS
PREPARING VEHICLE FOR TRANSMISSION INSTALLATION
5–1 ENGINE, TRANSMISSION ADAPTATION REQUIREMENTS
5–2 CHECKING FLEXPLATE DRIVE ASSEMBLY
5–3 CHASSIS AND DRIVELINE INSPECTION
5–4 COOLER, FILTER, AND LINES
5–5 INSPECTING CONTROLS
INSTALLING TRANSMISSION INTO VEHICLE
6–1 HANDLING
6–2 MOUNTING TO ENGINE
6–3 INSTALLING TRANSMISSION MOUNTING COMPONENTS
6–4 COUPLING TO DRIVELINE
6–5 CONNECTING OUTPUT RETARDER ACCUMULATOR
6–6 CONNECTING POWER TAKEOFF CONTROLS
6–7 CONNECTING PARKING BRAKE CONTROL
6–8 CONNECTING COOLER
6–9 CONNECTING ELECTRICAL COMPONENTS
6–10 CONNECTING SPEEDOMETER DRIVE
6–11 FILLING HYDRAULIC SYSTEM
6–12 INSTALLATION INSPECTION LIST
INSPECTIONS AND ADJUSTMENTS
7–1 INSTALLATION INSPECTION LIST
7–2 ROAD TEST AND VEHICLE OPERATION INSPECTION LIST
CUSTOMER SERVICE
8–1 OWNER ASSISTANCE
8–2 SERVICE LITERATURE
Larry Snyder (Monday, 24 August 2020 01:15)
Reading of fluid level hot no reading reading cold at the full marks? How can that be?
Steve (Friday, 17 July 2020 18:08)
Where can I download a manual for removing an Allison 4000 transmission. You can email me at dmsjramos@sbcglobal.net.
Thank you